MZG discount price TNGA160404 CBN CNC Cutting Lathe Hard Material Processing Boring Turning MTJN Tools Triangle Carbide Inserts in Turning Tool from Tools

MZG discount price TNGA160404 CBN CNC Cutting Lathe Hard Material Processing Boring Turning MTJN Tools Triangle Carbide Inserts in Turning Tool from Tools
MZG discount price TNGA160404 CBN CNC Cutting Lathe Hard Material Processing Boring Turning MTJN Tools Triangle Carbide Inserts in Turning Tool from Tools
MZG discount price TNGA160404 CBN CNC Cutting Lathe Hard Material Processing Boring Turning MTJN Tools Triangle Carbide Inserts in Turning Tool from Tools
MZG discount price TNGA160404 CBN CNC Cutting Lathe Hard Material Processing Boring Turning MTJN Tools Triangle Carbide Inserts in Turning Tool from Tools
MZG discount price TNGA160404 CBN CNC Cutting Lathe Hard Material Processing Boring Turning MTJN Tools Triangle Carbide Inserts in Turning Tool from Tools
MZG discount price TNGA160404 CBN CNC Cutting Lathe Hard Material Processing Boring Turning MTJN Tools Triangle Carbide Inserts in Turning Tool from Tools

Product Specification

Brand Name: MZG

Material: Hard Alloy

Hardness: HRA89.5~92.8

Coating: TiAlN

Usage: External Turning Tool

Model Number: TNGA160402 CBN

Description:

 

MZG discount price TNGA160404 CBN CNC Cutting Lathe Hard Material Processing Boring Turning MTJN Tools Triangle Carbide Inserts1-Item Specifics

1.MZG Tungsten Carbide Inserts Item Specifics

MZG Tungsten Carbide Inserts Specification Parameter

 

TN

                   Specification        Material       Corner-R                   Application                               

             TNGA160402      CBN              R0.2       High Hardness Material Processing    
            TNGA160404        CBN              R0.4       High Hardness Material Processing    
                    
2.Product Photo
 
 
 

2.MZG Tungsten Carbide Inserts Product Photo

A08-TNGA160402-CBN 1

 

3.Packing Info

3.MZG Tungsten Carbide Inserts Packing Info

Insert Packing Info

PCD-CBN-Inserts-Packing-MZG

 

4.Parameter

4.MZG Tungsten Carbide Inserts Parameter

MZG CNC Tool Insert Material Introduce

1.Coated Carbide(CVD)
  1. Applicable from low to high speed cutting and from finishing to roughin.
  2. Stable cutting is achieved due to the superior toughness and crack resistance.
  3. Cutting times are reduced due to good chip control from effective chipbreakers.
Achieving superior processing efficiency in the field of a wide range of steel/casting Parts processing.
    ZC2501  ZC2502 : suitable for low speed machining of steel part
    ZC2511  ZC2512 : suitable for high speed machining of steel part
    ZK3511S : suitable for hihg speed machining of cast iron part
 
2.Coated Carbide(PVD)
  1. Good for low to high speeds and finishing to heavy roughing cutting.
  2. Stable cutting with excellent toughness.
  3. Smooth fine surface of PVD coated carbide provides good surface finish and high.
Achieved high reliability in the unstable processing field of stainless steel
    ZP1521 : suitable for high speed machining of stainless steel
 
3.Cermet
  1. Excellent wear resistance enables high cutting speeds
  2. Cermet maintains good surface finished due to the low affinity to workpiece material. 
  3. Excellent wear resistance enables high cutting speeds.
    ZN60 : suitable for steel/cast finish processing
 
4.Carbide
  1. Tough and Hard, good thermal conductivity
  2. Suitable for cutting non-ferrous metals and non-metals
  3. Stable cutting at low cutting speeds, including milling operations
    ZK10 : suitable for Cutting Aluminum Al non-ferrous processing
 
5.CBN
  1. Superior wear resistance when cutting hard materials
  2. Suitable for high speed cutting of cast iron and sintered steel
  3. High thermal conductivity provide stable cutting
    CBN-S : suitable for difficult cutting material processing
    CBN-K : suitable for cast iron processing
 
6.PCD (Diamond Sinter)
  1. Applicable for non-ferrous metals, non-metals turning milling and other various type of cutting .
  2. Reduced edge build-up allows for high precision cutting.
  3. Diversified applications for cutting of non-ferrous metals and non-metals.
  4. Finished surface will be rainbow colored.(a mirror-like finished surface will not be obtained when single crystal diamond is used.)
    PCD : suitable for cast iron processing

MZG CNC Tool Insert Material Introduce

MZG CNC Tool Insert Material Introduce

MZG Tungsten Carbide Inserts Cutting Parameter Recommend

Cutting Parameter Recommend

Cutting Parameter Recommend

 

 

CBN Tools Recommend Cutting Parameter5.Instruction

5.MZG Tungsten Carbide Inserts Instruction

Safety Notes for Cutting Tool

1 Introduction

MZG has put a "caution" or a "warning" label on the package of the cutting tool products, but it is not on the tool itself.
Before using and handling any cutting tool products and cutting tool materials, be sure to read this guideline so they are used correctly.
Also, as part of your safety education,please make sure to familiarize all of your actual operators with the contents of this guideline.

2 Basis Information for Cutting Tool Materials

2-1 Technical Terms

Cutting Tool Material: Terminology for cutting tool materials,such as Cemented Carbide, Coated Carbide,Cermet, Coated Cermet,Ceramics, CBN and PCD.
Carbide Material: Cement Carbide with WC(Tungsten Carbide) as the main component.

2-2 Physical Properties

Apprearance: Depends on materials(e.g. Grey,Black,Gold,ect.)
Smell:None
Hardness:Carbide/Cermet 5~30GPaHV, Ceramic 10-40 GPaHV
                 CBN 20~50GPaHV,PCD 80~120 GPaHV
Sp.Gr.:Carbide 9~16, Cermet 5~9, Ceramic 2~7,CBN/PCD 3~5

2-3   Composition

Carbide, Nitride,Carbon-nitride and Oxide with W,Ti, Al, Si, Ta,B, ect. and additionally,metal such as Co, Ni, Cr,Mo are included in some cutting material.
 

Precaution for using cutting tool

1.General Cutting Tools 

Precaution for using cutting tools

Precariousness:   Direct touch to a sharp cutting edge may cause injury.

Countermeasures: When you set up tools to the machine or take tools out of the case, please wear protective gloves.

Precariousness: Misuse or inappropriate working conditions may cause tool breakage or dispersion of broken pieces.

Countermeasures:Please use safety item, such as safety glasses and protective gloves

Please use in the range of our recommended cutting condition. See our catalog or instruction manuals.

Precariousness: Excessive impact or heavy wear will increase cutting resistance and may cause tool breakage and dispersion of broken pieces.

Countermeasures: Please use safety item, such as safety glasses and protective gloves

                              Early exchanging tools is preferable.

Precariousness: Dispersion of heated or prolonged chips may cause injury or burn.

Countermeasures: Please use safety item, such as safety glasses and protective gloves

  For chips removal, please stop the machine beforehand and use safety items, such as safety glasses and protectives gloves.

Precariousness: Tools and materials reach high temperatures during cutting operation. Direct touch to the tools and materials shortly after cutting may cause burn.

 Countermeasures:Please use safety item, such as safety glasses and protective gloves

Precariousness: Sparks, generation of heat or chips in high temperature during operation may cause file.

Countermeasures: Please do not operate around Hazardous zone, in which there is some possibility of fire or explosion.

In case of using oil-coolant, please make sure there is sufficient fire-protection equipment.

Precariousness: Lack of dynamic balance during high-speed revolutions leads to vibrations which can make the tool break.

Countermeasures: Please use safety item, such as safety glasses and protective gloves

Please conduct test-operation before cutting, and confirm that there is no vibration or unusual sound.

Precariousness: Direct touch to the burs which were generated on the rough surface of the workpiece may cause injury.

Countermeasures: Do not touch the workpiece with bare hand.

 

2.Indexable Cutting Tools 

Precariousness: If the insert or other tool parts are not installed properly, they can fall down or break which may cause injuries.

Countermeasures: Please clean up insert pockets or clamping parts before setting insert.

Please set up inserts with supplied wrench only, and confirm that the inserts or parts are clamped completely. Never use inserts or parts other than those prescribed.

Precariousness: If inserts are clamped too tightly by supplementary tools like pipe etc. inserts or body may break.

Countermeasures: Do not use aids such as pipes. Please set up using supplied wrench only.

Precariousness: When tools are used in high-speed revolution, inserts or parts may burst out of the body due to centrifugal force. When handling, please pay special handling to safety.

Countermeasures: Please use in the range of our recommended cutting condition. Accuracy and balance of machine spindle should be checked and adjusted regularly to prevent wear of the bearing due to eccentric rotation.

3.Milling Cutters and other Cutting Tools

Precariousness: Since milling cutter have sharp edged, direct contact with bare hands may cause injury

Countermeasures: Please use safety item, such as safety glasses and protective gloves

Precariousness: If a cutter lack balance, the tool can start to vibrate. The dispersion of broken piece can cause injuries.

Countermeasures: Please use in the range of our recommended cutting condition.

Accuracy and balance of machine spindle should be checked and adjusted regularly to prevent wear of the bearing due to eccentric rotation.

 

4.Drilling

Precariousness: When drilling a through-bore, it is possible that a disc is created during the drilling procedure that can fly out of the workpiece at a high speed.

This is very dangerous since the disc has sharp edges.

Countermeasures: Please use safety items, such as safety glasses and protective gloves. Also attach a cover on a chuck part.

5.Brazed Tools

Precariousness: Dispersion of falling down of broken inserts may cause injury.

Countermeasures:Please Check that the cutting inserts are brazed firmly before use.

Please do  not use brazed tools in the condition that requires high cutting temperature.

6.Others

Precariousness: If Brazing is carried out many times, the strength of carbide insert is deteriorated and can break easily during cutting

Countermeasures: Please do not use tools that have brazed several times. The quality of the tool deteriorates.

Precariousness: The tools can only be used for the appropriate application. It may damage tools and machines.

Countermeasures: Please follow our recommended usage for the tools.

 

 

 

6-Application

6.MZG Tungsten Carbide Inserts Application

Application Machine:

  1. Side row cutter lathe turning machine
  2. Towel cutter lathe turning machine
  3. Automatic lathe turning machine
  4. CAM type Swiss lathe machining
  5. Turning Applicable machine

Turning Applicable machine

 

Processing mode and Finished product samples

  1. Internal Turning
  2. External Turning
  3. Grooving ,Cutting, Face cutting
  4. Thread Turning 
  5. Shallow Groove Machining
  6. Small Hole Machining
  7. Turning Processing Mode

Turning Processing Mode

 

 

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